Manual ultrasonic cleaning systems for excellent results
Ultrasonic cleaning is a very effective and at the same time gentle method for cleaning complex geometries as well as porous or polished surfaces. Using ultrasonic cleaning systems, most materials and surfaces can be cleaned deep into the pores, quickly and without additional manual rework. For the various applications of ultrasonic cleaning, KKS realizes tailor-made manual cleaning systems that fulfill customers’ requirements.
Modular cleaning lines with industrial ultrasonic devices
The modular ultrasonic units of the POLY Line can be used to configure cleaning lines that deliver outstanding results for cleaning tasks that are demanding in terms of process technology. This cleaning system concept combines high flexibility with compact design. The modular structure is based on proven KKS standard devices, whereby we adapt the design to customer-specific requirements. Various options and peripheral systems can be integrated, such as basket oscillation, overflow compartments, filter circuits, rinsing cascades, DI water treatment systems, etc.
Compact multi-chamber “cell cleaning” units
Ultrasonic cleaning at its best: KKS cell cleaning units of the KKS-H series are robust, reliable manual multi-chamber systems for industrial cleaning. The multi-chamber systems have an integrated control system with intuitive operation via a touch display. They allow the use of both emulsifying and demulsifying cleaning media. Hence, these cleaning systems are ideal for intermediate cleaning when a large amount of oil needs to be removed. Naturally, through the use of ultrasonic technology, they also achieve excellent cleaning results in the final cleaning process. For this purpose, KKS only uses its proprietary KKS SINGLE, DUAL and MIX frequency technology.
The cleaning tank can be provided with an oil separator (band skimmer). Both the cleaning tank and the rinsing tank are equipped with continuous media circulation and a micro-filter circuit. This ensures reproducible cleaning quality and a long service life for the cleaning and rinsing liquids.
Ultrasonic systems for perfect cleanliness with a small space requirement
- Ultrasonic systems with HMI control
- Available in standard and customized versions
Special features
- These ultrasonic cleaning systems can be operated independently, i.e. without fixed water supply or wastewater connections
- Visualization of the process tanks
- Made entirely from stainless steel
- Tank insert made of cavitation-resistant stainless steel 1.4462
- Cleaning and rinsing tank with integrated filter circuit
- Units are mobile
At customer request
- Special dimensions
- Integrated oil separator
- Rinsing with DI water
- Flow rinsing
- Dryer
Manual cleaning systems with lifting devices
KKS lift systems for ultrasonic cleaning boast a wide range of applications and consistent performance output. They guarantee excellent cleaning results and flexibility. Naturally, we adapt process engineering designs to customer-specific requirements.
Lifting units attached directly to the tanks automatically descend into the tanks and support the ultrasonic cleaning effect through vertical basket oscillation. When all lifting units are in the raised position, the baskets can be manually advanced to the next tank.
Proven industrial ultrasonic cleaning systems
- Individual designs according to customer requirements
- Manual systems for large/heavy workpieces
- Highest cleaning efficiency with KKS ultrasonic technology
Optional equipment and peripherals
Process-specific options and peripheral equipment to ensure the best possible cleaning results can be integrated into manual systems:
- Automatic dosing stations for cleaning media
- Product-specific workpiece holders and baskets
- Integrated filter systems
- Hot air or vacuum dryers
- DI water treatment systems for final rinse circuits
- Neutralization stations for rinsing water
Qualified manual ultrasonic cleaning systems are the basis for successful process validation in the regulated environment
KKS has more than ten years’ experience in the qualification of manual cleaning systems. Manual ultrasonic cleaning systems are realized mainly on a customer-specific basis. Equipment qualification (DQ/IQ/OQ) and computer system validation of equipment (CSV) can therefore be carried out as part of the project. This parallel approach by KKS offers another major advantage and huge time savings for our customers.